Zum Hauptinhalt springen

Systems

Vulcanisation systems, tyre recapping autoclaves

Vulcanisation transforms rubber (e.g. EPDM, NBR and other elastomers) from a state of predominant plasticity to a state of predominant high elasticity. There are now many different ways of using natural rubber for this important process. In addition to chemical fillers and reactants needed for vulcanisation, the so-called accelerators, vulcanising autoclaves are needed to heat the rubber / gum. Rollers, extruder articles, hoses, sheets, shoe parts, tyres and many other parts are vulcanised under pressure and steam or hot air.

The vulcanisation process begins by introducing saturated steam into the interior of the autoclave via the steam inlet. The required pressure and temperature conditions are created via the saturated steam and maintained at these values by the regulating and control elements. In order to achieve an even distribution of steam in the interior of the autoclave, in many cases a steam spray pipe is laid across the floor of the autoclave. We offer different processes for vulcanisation. In addition to pure saturated steam vulcanisation, we also manufacture systems for operation with a steam-air combination or in a hot air atmosphere - or even as a combination plant.

Technical parameters

  • Material pressure device: steel / stainless steel
  • Material internal installations: steel / stainless steel
  • Operation of the door: manually, electrically, pneumatically, and hydraulically
  • Heating: electric, steam
Pressure:
0 - 20 bar
Temperature:
+10 - 211 °C
Diameter: 400 mm - 3.500 mm
Cyliindrical length: 500 mm - 20.000 mm

Advantages

  • Proven and maintenance-friendly design for durability and reliability
  • Quick-opening closure system for the shortest possible processes
  • Products specially adapted to the production requirements of our customers
  • Efficient process control for reduced operating costs and emissions
  • Fast and reliable installation on site thanks to sophisticated technology
  • Plug & play installations
  • Long-term spare parts supply guaranteed
  • Comprehensive documentation for uncomplicated acceptance on site
  • Fully automated operation possible

Certified quality

Logo des TÜV Nord
Logo des EAC
Logo der American Society of Mechanical Engineers
Logo des National Board of Boiler & Pressure Vessel Inspectors

Technical details

Realised projects

Many producer rely on the quality of our vulcanisation plants. Here, you can find some examples of our realised projects.

Vulcanisation for the production of damping systems
  • Pressure: 0 - 6.5 bar

  • Temperature: 0 - +200°C

  • Feeding diameter: 1800 mm

  • Feeding length: 3200 mm

  • Material pressure device: steel

  • Material internal installations: steel

  • Operation of the door: manually

  • Heating: electric

Vulcanisation for the production of rubber components
  • Pressure: 0 - 6.5 bar

  • Temperature: 0 - +200°C

  • Feeding diameter: 1800 mm

  • Feeding length: 3200 mm

  • Material pressure device: steel

  • Material internal installations: steel

  • Operation of the door: manually

  • Heating: electric

We are looking forward to your Enquiry!

Do you need advice on specification and components? Call us or send us an e-mail.

 

If you have specific requirements, please use our contact form. Our colleagues will get in touch with you as soon as possible.

Contact form